need our technical expertise?

what our composites products specialists
can do for you...
   

FPInnovations can provide you with technical support in all aspects of wood composites manufacturing, from the fibre, through the mill, to the end product Our team can address your specific needs related to suitability and variability of your wood supply, log yard management and wood preparation, manufacturing technology, process optimisation, modelling and simulation, resins performance and application, as well as environmental aspects, quality control, new products and markets analyses. These services build upon knowledge gained through our Composites Products Research Program.

Our own expertise in composites products is further enhanced by a very effective partnership with the Alberta Research Council (ARC), thus creating a highly responsive and nationally integrated team to meet industry needs. Together, the FPInnovations-ARC Consortium is the largest and best-equipped wood composites research group in North America, with modern pilot plants and product testing facilities.

FPInnovations services

  • Analysis and optimisation of manufacturing operations: pressing, resin application, curing, wood quality, blending, process emissions
  • Development of new technologies
  • MDF/HDF Pilot Plant
  • Product testing 
    • Strength properties: MOR, MOE, IB, fastener holding, surface hardness, impact resistance
    • Dimensional stability: water soak (standard and accelerated)
    • Machinability: panel surface/edge, roughness
    • Durability
    • Adhesives
    • Density profile
    • Moisture content
  • Support in developing new composite products
  • Resin development, analysis and evaluation
  • Certification program for Volatile Organic Compounds (VOCs) and formaldehyde emissions
  • Evaluation and optimisation of VOC emissions from composite panels
  • Assessment of environmental impact of new technologies and products
  • Development of test methods for a variety of specialised tasks
  • Training for staff

state-of-the-art equipment

To achieve its research objectives and provide technical support, including on a fee-for-service basis, the FPInnovations-ARC Consortium has key pilot plant facilities for OSB, MDF, plywood and laminated veneer lumber (LVL) manufacturing. This allows companies to replicate their own operation, explore new processes or test new products without interrupting production. FPInnovations also has various testing equipments for composites products.

expertise through strategic tools

Over the years, our Composites Products Manufacturing specialists have developed key technologies, particularly software packages, to support members in gaining competitive advantage. These tools are available only to our members.

  • DRYLOG - computer model for log drying during storage
  • OSB Processing - evaluates the effects of pressing parameters on OSB properties.
  • Alignment - describes the relationships between the forming machine parameters and resulting strand alignment.
  • Thickness Swell - estimates the expected thickness swell values in OSB.
  • Flaking - describes the relationships between flaking parameters and strand quality.
  • Logcon - simulates log conditioning prior to OSB stranding or veneer peeling.
  • VPeel - optimises lathe settings for both hardwood and softwood veneer production.
  • VYield - simulates the effect of log parameters on veneer recovery.
  • VGrader - links wood and veneer characteristics to final LVL or plywood properties.
  • MatForm - evaluates density variation and strength properties of OSB panels.
  • MatPress - analyses heat and mass transfer, mat compaction and adhesive curing behaviour during the OSB hot-pressing process.
  • GluScan - measures adhesive resin distribution on OSB furnish.
  • Steam Press - a method of hot pressing.
  • Incising Nose Bar - a technology applicable to plywood and laminated veneer lumber (LVL) mills.

For more information about our Technical Services, or to order one of our software packages (members only), contact us via the Service Request Form. Our members can also get in touch directly with our staff, by Speciality.

You may also be interested in learning more about our Publications related to our Composites Products research.

26/07/10

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